High Shear Mixers
Precision Mixing. Proven Performance.
At MGT Mixing Systems, we specialize in the design and manufacturing of high-performance High Shear Mixers for the food, pharmaceutical, cosmetics, and chemical industries.
These systems are engineered to handle demanding processes involving:
- Emulsifying
- Homogenizing
- Dispersing
- Dissolving
Our mixers ensure maximum efficiency and consistency for your production need
Our Capabilities
Tailor-made design
Each mixer is designed according to the customer’s specific process requirements, including viscosity, temperature, material type, and throughput.
Integrated control systems
Variable speed drives, temperature monitoring, and full PLC automation for precise control and repeatable results
Full integration with tanks and processing line
Including pressure vessels, heating/cooling jackets, recirculation loops, and CIP compatibility.
Vertical, horizontal, and inline High Shear solutions
Engineered to suit spatial constraints and process goals.
RotorFlow® In-Tank Dispersion Disk
A RotorFlow® dispersion disk is a type of industrial mixer used to rapidly break apart lumps of powdery material, uniformly distributing and wetting them in a liquid. It is also used to dissolve soluble solids in a liquid. The high-speed Sawtooth impeller consists of many upward and downward-pointing teeth around the disc periphery.
PowerBlend® Homogenizer
The high shear PowerBlend® Homogenizer uses a high-speed rotor/stator generator to apply intense mechanical and hydraulic shear. The blades of the rotor run at peripheral speeds of 15 to 30 m/s within a fixed stator. As the blades rotate past each opening in the stator, they shear particles and droplets, expelling material at high velocity into the surrounding mass.
FlowFusion® Rushton Agitator
The FlowFusion® Rushton Agitator, also known as the Rushton turbine, is a well-known and widely used impeller. It's a type of radial flow impeller commonly used to mix and stir liquids in tanks or vessels and for applications requiring high shear and effective gas dispersion in stirred tank reactors.
FluidFusion® In-Line Liquid-Liquid Mixer
The MGT FluidFusion® in-line rotor-stator liquid/liquid industrial mixer is designed to continuously blend and emulsify two or more liquids. It also offers the flexibility to operate in continuous mode or in recirculation setups on a tank, making it a versatile solution for a wide range of mixing and emulsification applications.
TurboBlend® In-Line Blending Mixer (tri-blender)
The TurboBlend® in-line indusrial mixer is designed to Blend in powders like sugar, salt, fructose, flavor, or other additives in a continuous flow process.
DissolveMaster® In-Line Solids Liquids Mixer
A DissolveMaster® in-line rotor-stator liquid/solids mixer is a specialized mixing device that blends and homogenizes liquid and solid components in a continuous flow process.
Why Choose MGT Mixing?
With over 55 years of experience in customized mixing systems development, we deliver robust, hygienic, and process-optimized solutions.
Full Compliance
Our mixers are designed & built for long-term operation, easy maintenance, and full compliance with food-grade and GMP standards.
New or Growing
Whether you need to scale up, optimize an existing line, or
develop a new product – we are your reliable partner for high-
performance mixing.
Quality Assurance
The customer benefits from MGT Mixing consistent quality control and quality assurance processes across both components.
Improved Mixing Performance
MGT Mixing delivers reliable, energy-efficient, and customized mixing technologies to clients worldwide.
FAQ
What are MGT’s high shear mixers designed for?
MGT’s high shear mixers are designed to rapidly disperse, homogenize, emulsify, solubilize, or dissolve ingredients that normally do not mix, delivering consistent mixtures with uniform particle or droplet size.
How do high shear mixers operate?
High shear mixers use a rotor-stator mechanism to create intense mixing. A high-speed rotor spins inside a stationary stator, drawing materials into the mixing head. As the materials pass through the narrow gap between the rotor and stator, they are subjected to extreme shear forces, turbulence, and cavitation. This process effectively breaks down particles and droplets, leading to a fine, uniform, and stable mixture
High shear mixers with dispersion discs operate by using a rapidly rotating saw-tooth blade to create a strong vortex. This high-speed rotation generates intense shear forces that break down agglomerates and disperse powders. The continuous cycle of drawing materials in and expelling them outward ensures a uniform and consistent blend.
What types of high shear mixers does MGT offer?
MGT offers solutions such as RotorFlow® in tank dispersion disk, PowerBlend® homogenizer, FlowFusion® Rushton agitator, FluidFusion® in line liquid–liquid mixer, TurboBlend® in line blending mixer, and DissolveMaster® in line solids–liquids mixer.
What are the main benefits of high shear mixing?
High shear mixing enables fast processing, excellent homogenization, fine particle or droplet size distribution, reliable emulsification, and efficient solubilization. It supports both batch and inline continuous processes.
What applications are best suited for high shear mixers?
High shear mixers are ideal for emulsions, suspensions, lyosols, and granular products in industries such as pharmaceuticals, cosmetics, chemicals, food, and coatings. They are especially suited for mixing immiscible liquids, reducing particle size, granulation, and preparing standard mixtures.
What viscosity ranges can high shear mixers handle?
Operating alone, MGT’s rotor–stator mixers handle viscosities up to approximately 10,000 cps. When used with an anchor agitator, they can handle viscosities up to about 200,000 cps.
Why choose MGT’s high shear mixers?
MGT offers robust, customizable, and compliant mixing solutions with efficient shear technology, flexible liquid and powder induction, integrated granulation features, tailored for the food, cosmetics, pharmaceutical, chemical, and coatings industries.
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MGT Industries is a global leader in the design and manufacturing of high-performance industrial agitators and mixing solutions. Since 1969, we’ve specialized in high shear mixers, low shear mixers, industrial agitators, and fully engineered mixing systems for a wide range of industries, including food, cosmetics, chemicals, pharmaceuticals, and more. With decades of innovation and expertise, MGT delivers reliable, energy-efficient, and customized mixing technologies to clients worldwide.