Triple Motion Agitator Configuration
This advanced agitator system combines three independent mixing technologies within a single vessel to achieve exceptional processing flexibility and performance. The unique integration of a bottom-mounted centrical scraper agitator, a top-mounted high shear rotor-stator homogenizer, and a solids disperser enables comprehensive mixing, emulsifying, and dispersing—optimized for complex formulations.
Challenges
Space Constraints in Top-Loaded Equipment
Traditional top-mounted multi-agitator systems require extensive vertical clearance and limit vessel accessibility. The innovative bottom-mounted design resolves these limitations without compromising mixing performance.
Complete Product Discharge and Minimal Dead Zones
Achieving full batch evacuation and uniform mixing across the vessel, especially near the walls and bottom, is a common challenge. Dead zones can lead to inconsistent product quality and cleaning difficulties.
Efficient Solids Dispersion and Emulsion Formation
Combining solid ingredients with liquids while ensuring complete wetting, dispersion, and emulsion stability is critical in many formulations—especially where both powder and liquid components are present.
Solutions
Bottom-Mounted Centrical Scraper Agitator
Installed directly on the tank bottom, this agitator rotates centrally while simultaneously scraping the vessel walls. It promotes homogeneous mixing and heat transfer, especially in viscous products, while ensuring 100% drainability through the eccentrically placed outlet.
Top-Mounted High Shear Homogenizer
The high shear rotor-stator head, mounted on the vessel top, ensures rapid and uniform emulsion formation. It reduces droplet size and guarantees product stability for creams, emulsions, and dispersions.
Integrated Top Disperser
Designed for rapid and effective incorporation of powders and solids into the liquid phase. The disperser breaks down agglomerates and enables smooth texture development in products requiring particulate uniformity.
Compact and Accessible Design
By relocating the primary agitation function to the vessel base, the top of the tank remains accessible for inspection, loading, or automation integration. This also reduces overall system height.
Applications
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MGT Industries is a global leader in the design and manufacturing of high-performance industrial agitators and mixing solutions. Since 1969, we’ve specialized in high shear mixers, low shear mixers, industrial agitators, and fully engineered mixing systems for a wide range of industries, including food, cosmetics, chemicals, pharmaceuticals, and more. With decades of innovation and expertise, MGT delivers reliable, energy-efficient, and customized mixing technologies to clients worldwide.