Industrial Mixing Systems

In today’s manufacturing landscape—especially in food, cosmetics, pharmaceuticals, and chemical processing—achieving uniform dispersions and stable emulsions is critical. One of the most effective tools for this task is an industrial high shear mixer – in-tank dispersion disk, often referred to as a high-shear sawtooth impeller. Designed for intense shear and rapid particle breakdown, this impeller type is a cornerstone of modern mixing technology. At its core, a sawtooth impeller is a flat disk with sharp, evenly spaced teeth along its edge. Mounted on a high-speed shaft inside the tank, it rotates at high peripheral speeds. As it spins, the impeller…

In modern process industries such as food and beverage, pharmaceuticals, cosmetics, and chemicals, achieving uniform and stable emulsions is a critical challenge. In-line liquid-liquid homogenization using high shear rotor-stator technology has become a preferred solution for producing finely dispersed, stable mixtures with exceptional consistency and quality. Unlike batch mixing systems, in-line homogenizers operate continuously. The product flows through a specially designed mixing chamber where a rapidly rotating rotor works in close proximity to a stationary stator. This narrow gap, often featuring precision-engineered slots or holes, is where intense high shear forces are generated. As liquids enter the chamber, they are…

The countdown is on — less than two weeks to go. We can’t wait to connect and discuss our unique, out-of-the-box industrial mixing solutions designed to tackle your toughest process challenges. October 28-30, 2025 Chicago, IL Booth – 1738

Soon we’ll be presenting at PACK EXPO Las Vegas! Come visit us at our booth — let’s connect and have a chat. 📅 Sep 29th – Oct 1st, 2025 📍 Booth SU-35055  

Have you ever wondered what goes into the perfect wafer? Behind every crispy bite is a carefully engineered process. At MGT Liquid & Process Systems Process Projects Division, we recently completed the design and installation of a complete line for wafer production – from the mixing and preparation of the batter and creme, through process integration, and all the way to automation and control. One of the main parts of the line is the mixing and preparation of the wafer batter. What makes us proud of this project is not only the technology itself, but our holistic approach: Dosing and mixing…

Ready for departure! This week at MGT Mixing, we completed the packing and container loading of a series of mixing vessels headed to a valued customer in the USA. With 56 years of experience, we make sure every project is handled with precision — from manufacturing to sea shipping — ensuring safe, punctual, and reliable delivery worldwide. Wherever our clients are, we provide door-to-door service they can count on.

Final finishing touches after FAT 🇺🇸. Our insulated and jacketed magnetic mixing tanks are nearly ready to go! Next stop: crating and shipping to our customer in North America 🇺🇸🇺🇸🇺🇸. Well done MGT Liquid & Process Systems team!

We’re excited to share that MGT Liquid & Process Systems is now officially certified to manufacture ASME U Stamp pressure tanks. This achievement marks a significant step forward in our ability to serve the North American market, offering fully compliant, high-quality tanks and mixing systems that meet the most rigorous industry standards. With this certification, we’re not only expanding our capabilities but also reinforcing our commitment to engineering excellence, safety, and global reach. Big thanks to Yevgeni Rozitski for the tremendous efforts that made this possible. Let’s build smarter. Mix better. Go further.    

Turning metals and motor gears into a manufacturing solution that solves mixing challenges. It’s that simple!

Not all factory tests have to be boring… When we are testing our Hydroflex® hydrofoil mixers at MGT Liquid & Process Systems we are making sure we’re mixing some good vibes into our product.

One more industrial mixing project is cleared to go! Can you guess what type of cheese is made in these large horizontal mixing vats?

What does it take to craft the perfect taste? Behind every cookie, yogurt, or cup of coffee lies a world of engineering most people never see. We’re proud to be part of that world, supplying uniquely designed mixing tanks and complete turnkey process industrial mixing solutions to a leading flavor manufacturing plant. These systems are more than just mixing tanks; they’re a key part of the precision process that transforms ingredients into emotions, memories, and cravings. Flavor & fragrance factories are the hidden champions of the food industry, combining chemistry, creativity, and innovation to deliver consistency and quality in every…

Ever wondered how we turn fresh apples into a perfectly smooth paste? Our dispersion disc mixer works its magic to create vibrant, high-quality products with incredible efficiency.

Pleased to share a quick glimpse of our latest shipment at MGT Liquid & Process Systems: A group of mixing tanks engineered for chocolate, spreads, and dairy applications – fully tested and ready for delivery following a successful FAT. Proud of the team for their dedication and craftsmanship on every project.

Some of the industrial mixers we build are truly massive! Here’s an example: one of two mixing systems designed for a pair of 120m³ tanks in the pulp and paper industry. These mixers are so large that we assemble them inside the tank before the tank itself is fully completed. In just a short while, we’ll be conducting the Factory Acceptance Test (FAT) at our facility to ensure these monster mixers operate flawlessly. Stay tuned!

We are dispatching a set of four household chemical mixing vessels for a multinational client! Our uniquely designed High-Flow Mixing System ensures optimal mixing at lower RPMs, leading to improved energy efficiency and reduced power consumption.

We’ve got the perfect solution – no matter the tank volume. Our Coaxial Scraping & H-Type Double Motion Agitator is designed to handle high-viscosity cream cheese, ensuring thorough mixing while preserving its delicate texture. Need a reliable mixing solution? Let’s talk! We’re here to help you tackle any mixing challenge.    

We are excited to unveil our latest pilot-scale mixing equipment, designed to let our customers test their processes using our homogenizers and mixers under vacuum or pressure, with heating or chilling options. Whether you’re looking to simulate production conditions or fine-tune a formulation, our pilot plant gives you the flexibility to test across various batch sizes and mixer types. A hands-on way to ensure the perfect match for your future production needs. Ready to test your process with us?  

Our team recently completed the installation of a new mixing system on an old paint preparation vessel — right in the middle of a fully operational plant. The project involved removing the underperforming existing mixer and replacing it with a new MGT Mixing system designed to optimize the process. Working within the constraints of a live facility —with limited access to lifting equipment and tight spaces — required precision planning and top-tier workmanship. Proud of the team for delivering a smooth execution under tough conditions.

We have just finalized the installation of massive mixing systems, a part of a custom-built 50 m³ juice mixing vessels. From compact pilot reactors to massive process tanks, MGT Liquid & Process Systems deliver the right mixing solution for any challenge and any volume.

A site visit to check on an industrial mixing project we recently supplied to a global food manufacturer. These jacketed mixing vessels are a part of a large group of mixing tanks, accompanied by 3 state-of-the-art heat exchangers. We are proud to play a vital role in the thriving food processing industries.  

Mixing biological substances can pose significant challenges. At MGT Liquid & Process Systems, we pride ourselves on designing and building tailor-made industrial mixing solutions to address even the most complex processing needs. Unlike off-the-shelf options, our mixing systems are custom-engineered to perfectly fit your specific requirements. Let’s work together to achieve your processing goals with precision and efficiency. Talk to our experts today to explore how we can help transform your processes.  

Here are 5 reasons why you should buy your mixing systems and tanks from the same manufacturer: Perfect fit – achieve the optimal fit between your tank and agitator. Both are designed and produced at the same location from planning to production, creating the ultimate tank and agitator fit for your mixing application. Expert installation = time effectiveness – rather than being installed by the tank manufacturer, installation by the agitator manufacturer establishes top efficiency and saves miscommunication between tank and mixer manufacturers. Save on costs – everyone wants that. One source for both items. A one-stop shop. 100% guarantee…

If you are looking for new industrial mixing tanks to help your company increase or improve its food-production capacity, chances are that you’re meeting with companies that design and manufacture mixing tanks and asking them more than a few questions. If a company is a good match for your business’s needs, they should be able to answer your questions well. But it’s also important for them to ask you questions about your needs, so it’s worth your while to prepare for these meetings by asking yourself the basic questions that will affect the specifications of your optimal mixing tank. Here…

This advanced industrial vacuum mixer is engineered for high-performance processing in applications that require precision mixing, homogenization, and vacuum/pressure-based operations. The system integrates a top-mounted coaxial double-motion agitator with a bottom-mounted high shear rotor-stator homogenizer, ensuring efficient product handling across a broad viscosity range. This advanced industrial vacuum mixer is engineered for high-performance processing in applications that require precision mixing, homogenization, and vacuum/pressure-based operations. The system integrates a top-mounted coaxial double-motion agitator with a bottom-mounted high shear rotor-stator homogenizer, ensuring efficient product handling across a broad viscosity range. Challenges Vacuum Processing and Air Elimination Processing under vacuum is essential for…

This Multi- Mix Agitator integrates three distinct agitators—central anchor with scrapers, a side-mounted screw agitator, and a rotor-stator homogenizer—into a single vessel, enabling tailored mixing strategies for complex, multi-phase processes involving a wide viscosity range. Challenges Heterogeneous Material Properties Processes involving both shear-sensitive components and high-viscosity phases often require different types of mechanical agitation. Traditional single-agitator setups fail to address localized shear needs, temperature uniformity, and particle size distribution in such systems. Axial Mixing in Dense or Viscous Products In dense or pasty formulations, standard impellers can cause “tunneling,” where only central flow occurs, leaving the periphery stagnant and poorly…

This integrated mixing system is designed specifically for high-viscosity applications, combining the mechanical power of a helical ribbon agitator with the precision shear performance of a rotor-stator homogenizer. The configuration is widely used in cosmetics, pharmaceutical, and food industries for processing dense emulsions, creams, and suspensions with optimal thermal and mixing efficiency. Challenges Processing High Viscosity Products Formulations exceeding 100,000 cP require robust agitation solutions that ensure full batch circulation and avoid stagnant zones. Traditional mixers often fail to provide sufficient axial flow and wall scraping, leading to uneven texture and poor heat transfer. Uniform Heat Transfer in Dense Media…

This top-mounted coaxial agitator combines an anchor-type mixer with integrated wall and bottom scrapers and a centrally positioned high-speed dispersion disc. The system is designed to prevent sedimentation, eliminate agglomeration, and maintain product homogeneity, especially in processes involving powders, pastes, or suspensions. Challenges Agglomeration at the Tank Bottom In formulations containing powders or particulate matter, extended idle times or inadequate mixing often lead to agglomeration and sedimentation at the vessel base. This compromises batch uniformity and may require reprocessing. Powder Resuspension After Downtime In processes with long pauses, maintaining product consistency and resuspending settled solids can be challenging without aggressive…

This advanced agitator system combines three independent mixing technologies within a single vessel to achieve exceptional processing flexibility and performance. The unique integration of a bottom-mounted centrical scraper agitator, a top-mounted high shear rotor-stator homogenizer, and a solids disperser enables comprehensive mixing, emulsifying, and dispersing—optimized for complex formulations. Challenges Space Constraints in Top-Loaded Equipment Traditional top-mounted multi-agitator systems require extensive vertical clearance and limit vessel accessibility. The innovative bottom-mounted design resolves these limitations without compromising mixing performance. Complete Product Discharge and Minimal Dead Zones Achieving full batch evacuation and uniform mixing across the vessel, especially near the walls and bottom,…

This industrial agitator configuration is a highly advanced system designed to deliver exceptional homogenization performance across a wide range of viscosities. The equipment is characterized by a top-mounted high-efficiency double-motion counter-rotating agitator, combined with a bottom-mounted high shear rotor-stator homogenizer and a bottom-mounted dispersion disk. This combination ensures optimal mixing, emulsification, and dispersion capabilities Challenges Achieving Uniform Homogeneity Across Varying Viscosities Each mixer is designed according to the customer’s specific process requirements, including viscosity, temperature, material type, and throughput. Powder Integration and Dispersion Integrating powders into liquids without forming agglomerates is a significant challenge in various industries, particularly in cosmetics…