We don’t offer “one-size-fits-all” mixers. Instead, we walk you through a step-by-step definition process to design a fully customized mixing system – engineered for efficiency, precision, and reliability in your production line.
Customized Mixing Solutions
Tailor-Made Mixing Systems for Your Exact Needs
At MGT Mixing, we believe that the right mixing system begins with the right questions. That’s why every project starts with a deep understanding of your mixing process, your challenges, and your goals.
Whether you’re in cosmetics, food, pharmaceuticals, or chemicals, your materials behave differently – and so should your mixer.
How We Customize Your Solution
Our Process Includes
01
Understanding Your Application
We start by learning about your product and process:
- What kind of product are you mixing? (Emulsion, suspension, viscous cream, powder dispersion…)
- Is the mixture shear-sensitive? Heat-sensitive?
- What viscosity range are we dealing with?
- Are you producing batches or using continuous mixing?
02
Identifying Critical Process Parameters
Together we define:
- Desired flow pattern (axial, radial, tangential)
- Required level of homogeneity
- Mixing time expectations
- Temperature control and heat transfer needs
- Pressure/vacuum requirements
- Cleaning (CIP/SIP) and hygienic standards
03
Matching the Right Agitator Type
We offer a full range of agitators and homogenizers:
- Anchor agitators with wall scrapers for high-viscosity fluids
- Helical ribbons for axial flow and smooth blending
- Dispersing disks and rotor-stator homogenizers for high-shear mixing
- Side or bottom-mounted agitators depending on your tank configuration
04
Tank Design Adapted to You
Our mixing vessels are engineered based on:
- Volume and batch size
- Material type (usually AISI 316L stainless steel)
- Surface finish requirements (Ra level)
- Inlets/outlets and manway configurations
- Integration with your existing plant
05
Automation and Control
We can include:
- Speed-controlled motors (VFD)
- Temperature and pressure sensors
- PLC and HMI control systems
- Remote monitoring and data logging
Your Process
Our Expertise
With decades of experience and a flexible engineering mindset, MGT Mixing delivers customized, durable, and industry-ready mixing systems.
Let’s define your needs – and turn them into your next production asset.
Fill out our “Define Your Needs” form and let our engineering team start designing your solution.
FAQ
What are MGT’s customized mixing solutions designed for?
MGT’s customized mixing solutions are designed to match each customer’s unique process requirements, such as blending products across a wide viscosity range, improving heat transfer, facilitating solids dispersion, emulsification, dilution, and more.
What configuration options are available in customized systems?
Typical options include double motion or Quadro motion? agitators, where each mixer is powered by an independent drive at variable speeds. This allows fine-tuned blending of low and high viscosity materials with optimal circulation and processing control.
How is the rotational direction chosen in these systems?
The direction of rotation—either co-rotation or counter-rotation—is selected based on the flow regime. Co-rotation supports efficient laminar mixing, while counter rotation enhances turbulence for fast emulsification and dispersion.
What advantages do these customized mixing systems offer?
It’s designed for ultra-complex or high-viscosity products that need simultaneous macro- and micro-mixing. These systems provide efficient blending, enhanced heat transfer, thorough circulation, and effective integration of solids and liquids across diverse process demands. This flexibility helps reduce batch-to-batch variation and improve product uniformity.
What industries benefit from these solutions?
Industries such as food and beverage, cosmetics, pharmaceuticals, biotech, chemicals, dairy, paints, and inks rely on MGT’s customized systems for precise mixing performance in both delicate and demanding formulations.
What kind of agitator combinations are typical?
Common configurations include a central anchor agitator with scrapers, a side-mounted screw agitator, a dispersion disk, and a rotor stator homogenizer within the same vessel. This combination enables both bulk low shear blending and localized high shear processing.
How is compatibility and integration ensured?
The systems are designed so that tanks, agitators, vessels, and auxiliary equipment are fully compatible in size, performance, and functionality. This ensures seamless integration, streamlined procurement, and simplified installation.
Why choose MGT’s customized mixing solutions?
MGT combines decades of engineering expertise with flexible, customer-focused design to deliver hygienic, energy-efficient, and process-optimized mixing platforms that meet strict regulatory, quality, and scalability requirements.
How long has MGT been providing these services?
MGT has been delivering customized mixing solutions for over 50 years, serving a wide range of industries with robust and reliable technologies since 1969.
Who should I contact for a tailored system?
MGT Industries Ltd provides technical guidance and personalized engineering support to design and implement mixing systems that precisely match each customer’s process goals, throughput needs, and production environment.
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MGT Industries is a global leader in the design and manufacturing of high-performance industrial agitators and mixing solutions. Since 1969, we’ve specialized in high shear mixers, low shear mixers, industrial agitators, and fully engineered mixing systems for a wide range of industries, including food, cosmetics, chemicals, pharmaceuticals, and more. With decades of innovation and expertise, MGT delivers reliable, energy-efficient, and customized mixing technologies to clients worldwide.