High Shear Industrial Mixer

A RotorFlow® dispersion disk is a type of industrial high shear mixer used to rapidly break apart lumps of powdery material, uniformly distributing and wetting them in a liquid. It is also used to dissolve soluble solids in a liquid. The high-speed Sawtooth impeller consists of many upward and downward-pointing teeth around the disc periphery. The RotorFlow® dispersion disk mechanically breaks up the particles, agglomerates or powders to generate faster and homogeneity distribution or/and increase the mass transfer/dilution of the solids into the solution. The standard circumferential speed is 15-20 m/sec creates a radial flow pattern together with vortex creation…

Rotor-Stator Mixer (Homogenizer) The high shear mixer – in-tank Rotor-Stator Homogenizer PowerBlend®  uses a high-speed rotor/stator generator to apply intense mechanical and hydraulic shear. The blades of the rotor run at peripheral speeds of 15 to 30 m/s within a fixed stator. As the blades rotate past each opening in the stator, they shear particles and droplets, expelling material at high velocity into the surrounding mass. This PowerBlend® Homogenizer intense shear works well to reduce droplet/particle size for homogenization, dissolution, solubilization, emulsification, grinding, and dispersion. Operating alone, the high shear PowerBlend® Homogenizer is most suitable for mixing materials with a…

The FlowFusion® Rushton Agitator (Rushton turbine), is a well-known and widely used impeller. It’s a type of radial flow impeller commonly used to mix and stir liquids in tanks or vessels and for applications requiring high shear and effective gas dispersion in stirred tank reactors. The FlowFusion® Rushton agitator (also called Rushton turbine or impeller) is a high-performance mixing solution known for its exceptional gas dispersion capabilities and robust radial flow design. Its flat-blade radial structure creates strong fluid movement throughout the tank, ensuring thorough mixing of contents. This design promotes intense turbulence and high shear, making it ideal for…

The MGT FluidFusion® in-line rotor-stator liquid/liquid industrial high shear mixer is designed to continuously blend and emulsify two or more liquids. It also offers the flexibility to operate in continuous mode or in recirculation setups on a tank, making it a versatile solution for a wide range of mixing and emulsification applications. The FluidFusion® industrial mixer combines rotor-stator technology with an in-line design for efficient, controlled mixing without a separate vessel. It operates effectively in both continuous mode and recirculation setups on a tank, providing exceptional versatility. The high-speed rotor generates strong shear forces, creating stable emulsions, reducing particle sizes,…

The TurboBlend® in-line industrial high shear mixer is designed to Blend in powders like sugar, salt, fructose, flavor, or other additives in a continuous flow process. The MGT TurboBlend® in-line medium shear blending mixer is a highly efficient and cost-effective device. It is used for the induction of powders with high solubility rates, where there is no need for more sophisticated high-shear units. This mixer is used mainly in the food and beverage industry. Despite having quite a simple and straightforward design, TurboBlend® provides the customer with a powerful blending, dilution, and homogenization action.

A DissolveMaster® in-line rotor-stator liquid/solids high shear mixer is a specialized mixing device that blends and homogenizes liquid and solid components in a continuous flow process. DissolveMaster® In-line rotor-stator liquid/solids mixers are designed with a rotating rotor inside a stationary stator. The rotor’s high-speed movement generates strong shear forces as the liquid and solid components pass through the narrow gap between the rotor and the stator. This shear action promotes particle dispersion, deagglomeration, and mixing. The primary purpose of an in-line rotor-stator liquid/solids mixer is to effectively disperse solid particles within a liquid, preventing agglomeration, settling, or clumping of the…