Mixing Systems
MGT’s innovative industrial mixing systems include both the tank and the in-tank agitator as a one-stop shop unit, offering several advantages in terms of compatibility, performance, cost savings, and overall efficiency compared to sourcing these components separately from different suppliers.
Vacuum Mixer
Our Vacuum Mixer System includes a double motion coaxial agitator combined with a high shear rotor-stator homogenizer. The vessel has a double jacket. The industrial mixing system allows a wide range of operation such as emulsion and homogenization, sterilization and other functions under vacuum) or positive pressure.
Multi-Mix Agitator Configuration
The Multi-Mix Agitator Configuration integrates three distinct agitators - central anchor with scrapers, a side-mounted screw agitator, and a rotor-stator homogenizer - into a single vessel, for tailored mixing strategies, complex, multi-phase processes involving a wide viscosity range.
High Variety Agitator Configuration
The top-mounted double-motion counter-rotating agitator is designed to improve homogeneity products from low to high viscosity with a bottom-mounted high shear rotor-stator homogenizer to prepare emulsions and disperser with saw tooth disc to ensure excellent homogenization and powder integration into the liquids.
Triple Mixing System
This advanced industrial triple mixing system features a unique triple-action design that optimizes both performance and space efficiency. Mounted at the top of the vessel is a high-shear homogenizer for effective emulsion production and a high-speed disperser for rapid and uniform incorporation of solids into the mixture.
Helical Ribbon Agitator with a Bottom-Mounted Homogenizer
This versatile mixing system is widely used in the cosmetics industry, combining a helical ribbon agitator with a bottom-mounted rotor-stator homogenizer to effectively process high-viscosity formulations.
The helical ribbon agitator performs critical functions, the high-shear rotor-stator homogenizer, positioned at the bottom of the tank, is specifically engineered for liquid-phase applications and the production of stable emulsions.
Double Motion VersaMix® Coaxial Agitator
This advanced industrial mixing system features a top-mounted coaxial agitator with a dual-action configuration: an anchor agitator equipped with wall and bottom scrapers, paired with a high-speed dispersion disc. The anchor ensures continuous circulation and effective heat transfer, while the dispersion disc delivers efficient solid-liquid integration.
Compatibility
MGT’s mixing systems ensure that the tank and agitator are fully compatible regarding dimensions, capacity, and performance to work seamlessly together.
Efficient Integration
The tank and agitator fit together perfectly, saving time and effort in installation and setup.
Streamlined Procurement
Dealing with one supplier for both the tank and agitator can streamline the purchasing process and reduce administrative overhead.
Quality Assurance
The customer benefits from consistent quality control and quality assurance processes across both components.
Improved Performance
Integrated mixing systems are optimized for maximum performance, leading to better mixing results, lower energy consumption, and reduced maintenance requirements.
Case Studies
FAQ
What are MGT's mixing systems designed for?
MGT's mixing systems are engineered to integrate mixers, agitators, and vessels into fully engineered process solutions optimized for specific mixing tasks, while maximizing efficiency and minimizing energy consumption and maintenance needs.
What types of mixing system configurations does MGT offer?
MGT offers configurations such as vacuum mixer systems with double motion coaxial agitators and high shear rotor stator homogenizers, multi mix agitator systems, high variety agitator configurations, Quadruple motion and Quadro-motion agitator systems, helical ribbon agitators with bottom-mounted homogenizers, and double motion coaxial agitator systems.
What functionalities do vacuum mixer systems provide?
Vacuum mixer systems allow mixing, emulsifying, and homogenizing under vacuum to remove air and bubbles. They enable degassing and deaeration for smooth, void-free products. Vacuum or pressure control improves product texture, density, and stability. Those mixing solutions can be a combination of a double motion coaxial agitator, a high shear rotor stator homogenizer. They often include heating/cooling jackets and precise sensors for temperature, pH, and process control.
What are the advantages of helical ribbon agitator systems with a homogenizer?
These systems blend viscous products and enhance heat transfer and homogeneity by producing axial circulation and scraping tank walls. They are typically paired with rotor-stator homogenizers suited for creating emulsions across various viscosities, often up to 250,000 cP.
What characterizes high-efficiency double-motion coaxial mixing systems?
High-efficiency double-motion coaxial mixing systems are characterized by:
• Two impellers on one axis – slow outer scraper/anchor and faster inner high-shear or propeller, or turbine
• Independent speed control – each agitator runs at optimal RPM for its role.
• Complementary flow patterns – bulk circulation plus fine dispersion.
• Efficient wall scraping – prevents build-up and improves heat transfer.
• Wide viscosity handling – from low-viscosity liquids to heavy pastes.
How are customized mixing systems configured?
Customized systems may include Quadruple motion or Quadro-motion agitators, each driven by independent motors running at varied speeds. These allow for blending low and high viscosity materials, improving heat transfer, and facilitating tasks such as solid dispersion and emulsification. The rotation direction—either co-rotation or counter-rotation—is selected based on whether the mixing regime is laminar or turbulent.
What mixing tasks do these systems support?
Mixing systems support a wide range of tasks, including solids dispersion, crystallization, heat transfer, dissolving, solids suspension, emulsification, storage, homogenization, and blending.
What industries benefit from MGT mixing systems?
Industries such as food and beverages, chemicals, cosmetics, pharmaceuticals, biotech, dairies, and paints and inks use MGT mixing systems for process optimization and product consistency.
Why choose MGT's mixing systems?
MGT delivers integrated system solutions that combine custom-configured agitators, homogenizers, and vessels into efficient, low energy, low maintenance platforms, backed by decades of engineering expertise.
Who can assist with system customization?
MGT Industries Ltd provides technical guidance and personalized engineering support to design and implement mixing systems that precisely match each customer’s process requirements and production scale.
Download Full Catalogue
Contact us
MGT Industries is a global leader in the design and manufacturing of high-performance industrial agitators and mixing solutions. Since 1969, we’ve specialized in high shear mixers, low shear mixers, industrial agitators, and fully engineered mixing systems for a wide range of industries, including food, cosmetics, chemicals, pharmaceuticals, and more. With decades of innovation and expertise, MGT delivers reliable, energy-efficient, and customized mixing technologies to clients worldwide.