Vacuum Mixer Configuration
This advanced industrial vacuum mixer is engineered for high-performance processing in applications that require precision mixing, homogenization, and vacuum/pressure-based operations. The system integrates a top-mounted coaxial double-motion agitator with a bottom-mounted high shear rotor-stator homogenizer, ensuring efficient product handling across a broad viscosity range.
Challenges
Vacuum Processing and Air Elimination
Processing under vacuum is essential for applications where air entrapment affects texture, stability, or sterility. This vacuum industrial mixer enables full deaeration, crucial in pharmaceutical, cosmetic, and food industries.
Simultaneous Emulsification and Sterilization
Combining mixing with heating under vacuum or positive pressure allows simultaneous emulsification and sterilization—significantly reducing processing time and improving batch consistency.
Precise Control over Process Variables
Ensuring accurate control over parameters such as temperature, pH, flow, and weight is critical for process repeatability and quality assurance.
Solutions
Double Motion Coaxial Agitator
The top-mounted coaxial agitator delivers both central and planetary motion. This dual action promotes superior mixing across low to high viscosities while maintaining uniform batch temperature and consistency.
High Shear Rotor-Stator Homogenizer
Located at the vessel’s base, the rotor-stator head generates high shear forces to break down particles and form stable emulsions with fine droplet size. Ideal for creams, suspensions, and fine dispersions.
Double Jacketed Mixing Vessel
The vessel includes an integrated double jacket for controlled heating and cooling, supporting thermal processes under vacuum or pressure.
Independent Drive Systems
Each agitator and homogenizer is operated by an independent motor with variable speed control, allowing fine-tuned adjustments to shear rate and mixing intensity.
Mixing Process Monitoring and Control
The system accommodates sensors and controllers for pH, temperature, flow rate, and weight—enabling real-time adjustments and data logging for quality control.
Applications
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MGT Industries is a global leader in the design and manufacturing of high-performance industrial agitators and mixing solutions. Since 1969, we’ve specialized in high shear mixers, low shear mixers, industrial agitators, and fully engineered mixing systems for a wide range of industries, including food, cosmetics, chemicals, pharmaceuticals, and more. With decades of innovation and expertise, MGT delivers reliable, energy-efficient, and customized mixing technologies to clients worldwide.